|
1. Feature: Inherent Attributes & Technical Specifications
-
Structure & Material: Adopts heavy-duty twin-screw rotor design with 5:6 asymmetric cycloidal teeth, carburized and quenched (hardness HRC58-62) and matched with high-precision silicon nitride ceramic bearings; the casing is made of HT300 high-strength cast iron, stress-relieved by aging treatment; the sealing system uses fluororubber (FKM) seals with excellent high-temperature and oil resistance.
-
Performance Parameters: Power range 5.5kW-355kW, discharge pressure range 0.7MPa-1.6MPa, volumetric flow rate 1.2m³/min-60m³/min; specific power as low as 6.8kW/(m³/min) (under 1.0MPa working condition), complying with GB 19153-2019 Level 1 energy efficiency standard; operating noise ≤75dB(A), vibration value ≤4.5mm/s; continuous service life ≥20000 hours, rotor clearance ≤0.03mm, oil-gas separation efficiency ≥99.9%.
-
Company Reliability Guarantee: We are a professional one-stop supplier of air compressor filters and accessories with more than 10 years of experience. We provide direct sales from the factory and a one-year warranty, ensuring both quality and price. From component processing to complete machine assembly, the airend undergoes 12 strict quality inspection procedures including rotor dynamic balance test, air tightness test, and full-load commissioning. Core components are equipped with internationally renowned brands to ensure product stability.
2. Advantage: Performance Surpassing Similar Products
-
Better Energy Efficiency & Output Efficiency: The twin-screw asymmetric tooth design improves gas compression efficiency by 8%, and the specific power is reduced by more than 10% compared with ordinary airends (7.5kW/(m³/min)), reducing annual power consumption by 15%-20% under the same working conditions; high-precision rotor clearance control reduces leakage by 30%, ensuring stable exhaust volume output and avoiding insufficient production capacity due to pressure attenuation.
-
Stronger Durability & Stability: Carburized and quenched rotors improve wear resistance by 50%, ceramic bearings have a service life 2.5 times that of ordinary bearings, and the overall continuous service life of the machine reaches 20000 hours, 33% longer than the industry average (15000 hours); the combination of casing aging treatment and FKM seals can withstand a temperature range of -10℃-120℃, adapting to complex industrial environments and reducing the failure rate by 60%.
-
Lower Noise & More Convenient Maintenance: The optimized rotor meshing design and sound insulation cover structure reduce operating noise by 5-8dB(A) compared with traditional airends, improving the workshop operating environment; adopting maintenance-free bearings and integrated oil-gas separation structure extends the maintenance cycle to 4000 hours, reducing maintenance frequency by 50% compared with ordinary airends (2000 hours); disassembly and installation do not require special tools, and the operation time is shortened to within 1 hour.
3. Benefit: Practical Value for Customers
-
Significantly Reduce Operating Costs: The Level 1 energy efficiency standard enables a single 110kW airend to save 80,000-120,000 yuan in annual electricity fees (calculated based on 8000 operating hours per year and electricity price of 0.8 yuan/kWh); the long-life design reduces the frequency of airend replacement, and combined with the price advantage of direct factory sales (15%-25% lower than intermediaries), it can save 200,000-300,000 yuan in procurement and maintenance costs during the life cycle of a single device.
-
Ensure Continuous Production & Safety: The 20000-hour long service life and low failure characteristics reduce the unplanned shutdown rate of the air compressor by 75%, avoiding production interruption losses caused by equipment failures; the stable discharge pressure and flow output ensure the operation accuracy of downstream pneumatic equipment and automated production lines, reducing the product defect rate by 3%-5%.
-
No Worries about Procurement & After-sales Service: As a one-stop supplier, we can simultaneously purchase a full set of accessories such as airends, filters, and lubricating oil, simplifying the procurement process and reducing inventory costs; the team with 10 years of industry experience provides professional selection and installation guidance to avoid incorrect model adaptation; within the one-year warranty period, free maintenance and accessory replacement services are provided, and after-sales needs are responded to within 48 hours, completely solving customers' operational and maintenance worries.
|