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A machinery processing plant suffered a three-hour production halt due to sudden air compressor shutdown, incurring nearly 50,000 yuan in losses. After implementing a “daily inspection + weekly re-inspection” system, no further failures occurred.
Case Pain Points: Lack of maintenance → Oil pipe leakage → Oil shortage → Compressor head wear → Shutdown, resulting in repair costs + lost production exceeding 50,000 yuan.
Remediation Measures: Developed a daily inspection checklist specifying 8 items including oil level, pressure, drainage, and cleaning, with assigned responsibilities.
Implementation Results: Within 3 months, monthly failures dropped from 2-3 to zero, energy consumption decreased by 12%, and annual maintenance costs were reduced by 28,000 yuan.
Expert Commentary: Routine maintenance is the most cost-effective equipment insurance. SMEs can engage professional service providers for regular inspections.
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